Integrated plasma cutting solution significantly increases coagulation productivity

Anyone familiar with the manufacturing process can prove that technical upgrades are very difficult and sometimes costly. Technical upgrades to metal cutting methods are no exception, and for many companies this can be seen as a challenge and a turning point. However, Ningxia Ningli Machinery Co., Ltd. (Coal) decided to try new technology and adopted a new plasma system in the tender to replace the flame cutting equipment, which greatly improved the product quality and improved production efficiency. The company's profitability has made this technology upgrade very valuable, and its operating costs have been significantly reduced by 50%.


Quality and service first


Shizuishan Ningli Machinery Equipment Co., Ltd. is a subsidiary of Ningxia Summer Benniu Group Co., Ltd. It was founded in 1979 and is a designated production unit of coal mine machinery in the country. Its main business areas cover Shanxi, Inner Mongolia, Xinjiang and other regions, with 260 employees. The annual output value is 200 million yuan.


In the same industry in the country, Co., Ltd. took the lead in applying the quality management system to production management, and obtained the ISO9001 quality management system certification. The company always follows the quality policy of “quality pursuit of the limit, service and perfection”.


Zhang Jianping, general manager of Ningli, said: "We attach great importance to the quality of our products and are proud to have passed ISO9001 quality certification. This is proof that Co., Ltd. is committed to providing customers with the best products and services."


Coagulum continues to rely on its equipment suppliers to produce high quality products. Since 2001, Co., Ltd. has relied on Changzhou Huaqiang Welding & Cutting Equipment Co., Ltd. (Huaqiang) to use its recommended and provided quality solutions to meet the cutting needs. At the beginning of 2010, Co., Ltd. undertook a new project, Northwest Benniu. Huaqiang recommended the Haibide integrated plasma cutting solution for the project.


Increase productivity; meet project needs


Before using the plasma cutting system, coagulation uses traditional flame cutting, and employees need to manually arrange and manually calculate the arrangement of the blanks. This is very time consuming and often results in wasted material due to inaccurate calculations.


Zhang Jianping said: "In the past, when using manual layout, it took at least one hour to arrange a board, and we still can't accurately estimate the required material, which usually causes waste."


These factors, along with the slower cutting speed of the flame cutting, result in a significant amount of time spent on production. In addition, the flame-cut sheet is easily deformed, the surface of the cut surface is not high and requires secondary processing.


In order to meet the requirements of the Northwest Bull Project, coagulum needs to increase production efficiency. Huaqiang persuaded Ning to purchase a complete integrated plasma system. Employees found the CNC (CNC) programming interface easier to operate. The CNC nesting software ProNest 2010 also enables you to accurately calculate the method of nesting that requires cutting graphics, making manual nesting a history.


Zhang Jianping said: "By benefiting from ProNest nesting software, programming has become easier and faster." "Automatically recall pre-stored applications in minutes, calculate the method of cutting that requires cutting graphics, very convenient and easy to operate And saved about 5% of the materials used."


In this high-performance system, the verticality and smoothness of the cutting are greatly improved compared with the flame cutting, and no slag is left, which saves the time and labor of the secondary processing.


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